COMPOSTER TECHNOLOGIES

Compost Machines

Composting is an aerobic biological process that converts organic waste into a soil conditioner called “compost“.

Composting process for converting organic waste into nutrient-rich compost

Composting Bioreactor

Greenest system, 30m3-180m3


Medium Scale Composter

Ideal for hotels, 1m3-7m3


Small Scale Composter

Ideal for company buildings, cafes, 50L-500L


Container Type Composter

Accessible technology for agricultural enterprises


Pool Type Composter

Semi-open manure processing technology


Compost Turner

Windrow turner machine for large scale production


R&D Test Center

Would you like us to compost your organic waste?

COMPOSTING PROCESS SOLUTIONS

Composting Services

We turn organic waste into compost. In this way, we both reduce emissions and add commercial value to our partners.

Municipalities

Green waste composting

Agricultural Enterprises

Farm waste, manure composting

Factories

Post processing waste composting

Hotels

Food waste, green waste composting

Biogas Plants

Digestate composting

Chain Markets

Fruit and vegetable waste composting

Urban Waste Plants

Municipal solid waste composting

Slaughterhouse

Slaughterhouse waste composting

SCIENCE

Composting

Composting parameters:
COMPOSTING PROCESS

Typical Flowchart

A typical composting facility flowchart.

Composting Method

Open composting, bioreactor etc.

C:N Ratio

Balance of the carbon and nitrogen

Material Particle Size

Crushed, cropped etc.

Moisture Content

Low, moderate, high etc.

Aeration

Active aeration, passive aeration

Oxygen Level

There should be no anaerobic phase

Temperature

Maintaining compost temperature

Porosity

Use of bulking agents

Mixing

For homogeneous heat distribution

pH

Neutral to slightly alkaline

Industrial composting plant for large-scale organic waste processing
Composting plant design for efficient organic waste processing and facility layout

COMPOST MACHINE

Compost machine is the fundamental devices for organic waste recovery. These devices can be used individually when small-scale composting applications are required, or as part of industrial-scale composting systems. This is entirely dependent on the project requirements.
The recovery of organic waste, such as food waste or animal manure, is undoubtedly of great importance for sustainability and environmental protection. When designing composters, GENEMA analyzes in detail all the impacts during the operation of the process. In particular, the environmental impact assessment of closed system composting applications is meticulously performed.

Small Scale Composters

Companies often buy small-scale composters to recycle their everyday waste. This could be food waste from their cafeterias or branches from their gardens. From this point of view, we can say that the volumes of small-scale composters are usually 50-500 liters. The purpose of such investments is sometimes to implement zero waste guidelines and sometimes to create a collective consciousness. Nowadays, people care that the companies they work for or the companies they shop with have a high environmental awareness. In fact, this is what should have been the case throughout history, but whether you call it coercion in line with sustainable development goals or certification to avoid taxing waste, the stones are just falling into place and it is imperative to build our future on an environmentalist ground.

Medium Scale Compost Machine

Investments in this type of closed system composters are sometimes focused on commercial and sometimes on social impact. A medium-sized system can have a volume of 1000-7000 liters. Therefore, the companies that produce the amount of waste required to feed such a system are usually fruit and vegetable pulpers or market vendors. Because even if there are exceptions, it is difficult to find a business that produces food waste on this scale. When we consider composting animal manure as a different issue, these figures remain very small. The daily manure of 10-15 cattle can easily fill a medium-sized composting machine. Therefore, there is some instability in medium-scale machine installations. Because of all these, municipalities mostly prefer this type of units.

Large Scale Compost Machine

There are many small-scale composting companies but few large-scale composting companies. The reason for this is the balances mentioned at the beginning of this article. Energy efficiencies and process economics are very important in large-scale composting applications. Ultimately, companies that establish large-scale compost facilities have to make a profit in order to sustain their businesses. The market must accept the compost product they produce. Regular physical and chemical analysis is essential to ensure this. You cannot promote every blackened organic waste as compost fertilizer. Your process and mechanical line must work without interruption. For all these reasons, industrial composting requires a rigorous engineering study and mechanical manufacturing experience in accordance with international standards.

Composting Scale

Although the science of composting is quite old and well-known, the importance of the composting process has increased with the increase in the importance of the composting process today, and the issues to be considered when choosing a composting system have also increased. One of the first considerations when choosing a composting system is now “scale”. Because, for example, the composting of daily food waste generated in hotels and restaurants and the composting of organic waste of an entire city are different in terms of the complexity of the project, even though the biological principles are the same. A balance must be struck in terms of project feasibility, investment and operating capital, and environmental impacts. Only in this way will the momentum of composting technologies in the world increase.

For more information: Key parameters of composting systems

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